-----Double Stone Steel Launches Groundbreaking Stainless Steel Wire Mesh Curtain Wall for Landmark Project in the Philippines
PVD-coated Architectural Grid Enters Pilot Production, Setting a New Benchmark for Sustainable Curtain Walls
Double Stone Steel’s revolutionary stainless steel wire mesh curtain wall system has entered pilot production at a prestigious commercial development in Philippines, marking a major breakthrough in its innovation milestone. The project represents the first large-scale application of PVD-coated stainless steel wire mesh as a primary architectural curtain wall material in Southeast Asia.
Project Innovation Highlights:
8,200 square meters of premium 316L stainless steel mesh panels
Seamlessly integrated with structural glazing system
Industry-leading 25-year performance guarantee
After 18 months of rigorous testing, Double Stone Steel’s solution demonstrated superior performance in the following aspects:
✔ Weight reduction (63% lighter than traditional perforated metal panels)
✔ Improved ventilation efficiency
✔ Earthquake resistance
Technology breakthroughs:
1. Advanced PVD coating
Nano-ceramic composite layer withstands:
Extreme UV radiation (test intensity of 1500 kWh/m²/year)
Salt spray corrosion (3000+ hours ASTM B117 standard)
Acid rain exposure (simulated pH 3.5)
After 15 years of accelerated aging, the color difference remains ≤5ΔE
2. Precision mesh manufacturing
Laser welding node technology ensures:
1.5m × 3m panel size tolerance of ±0.2mm
Uniform 12mm × 24 mm diamond pore size
Structural integrity at 35% open porosity
Features:
Dual magnetron PVD system
3.2m x 1.8m coating capacity
80nm to 5μm adjustable thickness
In-situ plasma cleaning technology
Machine vision inspection 15cm
Real-time coating thickness mapping
According to ISO 8503-3 standard for automatic defect classification
"Traditional PVD systems cannot handle mesh substrates, and our patented fixture system enables uniform coating coverage - even at wire intersections."
This project sets new benchmarks for:
High-rise applications (250m wind load tested)
Coastal buildings (C5-M corrosion level)
Architectural expression (RGB color mixing supported)
"Our Philippine customers required a product that combines aesthetic accuracy with typhoon resistance, and the final solution achieved a color match of 98.7% to the art prototype while meeting 200 km/h wind load requirements."
Leadership Insights
"Our Manila project proves that stainless steel mesh has applications beyond railings and, enhanced by our PVD technology, will become a high-end architectural material - we are currently advancing similar applications in Dubai and Monaco."
Parameter Specifications:
Substrate: 316L stainless steel (1.2mm diameter)
Coating structure: Multi-layer PVD
Color options: 80 standard colors + Pantone Customization
Maximum panel size: 1.8 m × 4.5 m (customizable)
Fire rating: A2-s1,d0 (EN 13501-1)
